Modular Product System Series

DLMPS-900A
Modular Product System


General
• The system is composed of 9 stations: distribution station, testing station, processing station, handling station, buffering station, robot station, pressing station, AS/RS station, sorting station.
MPS was designed for training industrial scece automational and mechanical tenical system.
• Not only theoretical knowledge but also practical technology for system designing, making, operating and maintenance is mastered with this training set.
• Various modules for easy separating, assembling and maintenance.
• It is possible to obtain overall knowledge of electro-pneumatics, controling engineering, sensors and mechatronics.

 Main Features
• Industrial parts and practical connection 
• Creative project for apprentices
• Selectable controller 
• Customer order made solution
• High compatibility and expansion 
• Easy to combine with robot controller
 
 Distribution Station  Testing Station

Processing Station    Handing Station
   
Buffering Station  Robot Station
 
Press Station  AS/RS Station

Sorting Station

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DLWL-800A




Overview

• Complete feeding belt run and stop training; 
• Complete color mark sensors training;
• Complete carton detection training;
• Complete cartons positioning detection training;
• Complete container entrance detection training;
• Complete qualified yellow workpiece storage training;
• Complete qualified green workpiece storage training;
• Complete unqualified workpiece storage training;
• Complete qualified yellow workpiece ex-warehouse training 
• Complete qualified green workpiece ex-warehouse training
• Complete belt discharge run & stop training

4. Stacking unit
1) Complete backgauge cylinder extending retracting control training;

2) Complete working principle of the converter

3) Complete training of frequency inverter speed control

4) Complete count the number of boxes training at the entrance;

5) Complete carton color-distinguish control training;

6) Complete cargo box A arranged training;

7) Complete cargo box B arranged training;

8) Complete pallet feeding training;

9) Complete pallet transport training;

10) Complete container transport to the pallet

11) Complete cargo boxes stacked layer;

12) Complete cartons stacked two-story;

5. RFID (radio frequency identification) unit

1. Exercises for each piece of data written;

• Programming exercises;

• Complete label network unit;

• Complete hardware wiring training;

6. ASRS (Automatic Storage and Retrieval System)

1) Complete rotation control of the workpiece table training;

2) Complete storage control of the workpiece table training

3) Complete ex-warehouse control of storage table training

4) Complete training of lane crane control principle;

5) Complete stepper motor control training;

6) Lane cranes X-axis control training;

7) Lane cranes Y-axis control training;

8) Lane cranes Z-axis control training;

9) Complete Lane crane 2-axis control training;

10) Complete yellow cargo box storage operations training;

11) Complete green cargo box storage operations training;

12) Complete ex-warehouse workpiece rotary control training;

13) Complete ex-warehouse workpiece storage control training

14) Complete ex-warehouse workpiece ex-warehouse control training

15) Complete yellow cargo box ex-warehouse operations training;

16) Complete green cargo box ex-warehouse operations training;

17) Complete touch screen encode training;

18) Complete touch screen yellow carton storage operations training;

19) Complete touch screen green carton storage operations training;

20) Complete touch screen yellow carton ex-warehouse operations training;

21) Complete touch screen yellow carton ex-warehouse operations training;

22) Complete push-button control training;

7. Flow of goods control unit

1. Complete motor sequence start and stop training

• Complete the chain run, stop control training;

• Complete cylinder lifting control training;

• Complete pallet steering control training;

8. Container unit

1. Complete motor sequence start and stop training

• Complete the chain run, stop control training;

• Complete cylinder lifting control training;

• Complete packing motor into the container control training

• Complete packing the motor out of the container control training

• Complete packing the motor in and out of the container control training

• Complete container loading control training;

Technical parameter:

1. Input power supply: single-phase ~ 220V ± 10%, 50Hz/60Hz

2. Leakage protection: I ? n ? 30mA, t ? 0.1S

3. AC220V power supply

4. 24 V DC power output

5. Emergency off button

6. Misuse power-protection

7. the working environment: Temperature -10 ° C ~ +40 ° C Relative humidity 35% to 65% (25 ° C) Altitude <4000M

8. the installed capacity: ? 5kVA

9. Operation of compressed air: 6 bar ,working pressure: 0.4-0.6 Mpa

10. Size of each station: ? 980x750x1500mm ? 600x750x1500mm;

Table height: 750mm

Overall dimensions: 6100x1730x1500mm




 

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DLMPS-600D
Module Production System

The workpiece in the bunker according to the order supply, chuck send the workpiece material fromdistribution station to the testing station.
Sensor detect workpiece color and the material, improve cylinder (rodless cylinders) rise, heightmeasurement cylinder drop, after photoelectric sensor measured the work piece height, heightmeasurement cylinder rise, ascension cylinder decline.
After optical fiber sensor confirms workpiece of reach turntable, turntable rotated 45 degrees send theworkpiece to the corresponding processing position, drilling processing module machining diameter. Thenturntable rotate workpiece to another position, this position judge whether the workpiece drilling qualified, testing cylinder, testing inner diameter, if cylinder forward to the end which shows processing is normal, orit is defective.

After completed the work of the processing station, works of handing station begin.
Buffering station is composed of two buffer cylinders in the left and right direction and a double beltconveyor institution. When supply power to buffering station, the belt conveyor is transmission and put thetray down on the top of the belt conveyor, when tray operate at the top of the right buffer cylinder, andright buffer cylinder detect tray, brake withdraw, right buffer cylinder decline in position, the belttransmission will continue to send tray to left buffer area, then left buffer cylinder test to tray, brakewithdraw, belt transmission stop, left buffer cylinder rise in position, waiting handing station bring theworkpiece, testing the tray has work, belt transmission start, send workpiece in the tray to right buffer area.

Station receives the start signal classification, the classification of the workpiece handling robot station from the buffer store to the sorting station station starts transmission belt, the sensor detects the arrival of the workpiece, the workpiece according to a preset order of the cylinder is converted into thecorresponding storage chute, the slider workpiece into the conveyor belt to stop the conversion of the cylinder retracts forward.